Unattended testing, statistically significant results

Manual sample handling can slow headspace testing, limiting how large a sample set you can realistically test. The FMS Automation Module pairs a robotic handler with your FMS Headspace Analyzer to test hundreds of vials unattended, at up to 300 samples per hour.
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LIGHTHOUSE automation module for non-destructive headspace inspection
LIGHTHOUSE automation module for non-destructive headspace inspection

Test statistically significant sample sets without tying up your analysts

  • A vacuum gripper picks, places, and returns each vial automatically, eliminating manual, error-prone sample handling
  • Ensures every sample is tested and every result is assigned to the correct vial
  • Runs unattended at up to 300 samples per hour, with walk-away time of up to 2.3 hours per loaded rack set
  • Capacity for hundreds of vials per run, from 588 small vials (16mm outer diameter) to 108 large vials (40mm outer diameter)
  • Supports glass (molded or tubing) and plastic vials, clear or amber, up to 250g sample weight
  • Handles empty, liquid, powder, or lyophilized product fill
LIGHTHOUSE automation module for non-destructive headspace inspection

One platform for CCIT, purge optimization, and stability testing

  • Works with FMS-Oxygen, FMS-Carbon Dioxide, and FMS-Moisture/Pressure analyzers on the same platform
  • Supports Container Closure Integrity Testing, nitrogen purge optimization, lyo cycle optimization, and stability testing
  • Pre-configured software lists every supported vial format — select one, and the module and analyzer configure automatically
  • Measurement data saves immediately to the LIGHTHOUSE GxP database, viewable locally or remotely in real time
  • Fully integrated work cell, controlled from a single PC, fits on a standard lab bench
  • Quickly converts between vial sizes and swaps analyzer types without reconfiguring your lab

Why choose LIGHTHOUSE?

  • Eliminates manual, error-prone sample handling while freeing analyst time for higher-value work
  • Higher throughput and greater capacity than manual testing, without sacrificing measurement accuracy
  • Flexible and versatile: one platform supports three FMS analyzer types across the widest range of applications
  • Compact, efficient design fits directly into existing lab space
  • Data integrity built in, with immediate save to a 21 CFR Part 11-ready GxP database
  • Backed by LIGHTHOUSE, the industry leader in laser-based headspace analysis

FMS Automation Module

FMS Automation Module

SPECIFICATIONS

FMS Automation Module

System Measurements

Dimensions (w x d x h)
122 cm x 61 cm x 94 cm
Dimensions (w x d x h)
48” x 24” x 38”

Power Requirements

Robot power supply
100-240VAC at 50/60Hz, 500 W
FMS power supply
110-240VAC at 50Hz

Trusted by the Pharmaceutical Industry

  • More than 30 years of experience in laser-based headspace analysis
  • Used by all of the top 10 global pharmaceutical companies
  • GMP certified services aligned with global regulatory expectations

Our other automation systems

LIGHTHOUSE Pular in-line headspace analysis platform

PULSAR Systems

Statistical sampling can miss the one defective vial in a lot of thousands, and manual CCI testing can't keep pace with a fill-finish line. The PULSAR Headspace Inspection System delivers automated, 100% inline inspection of headspace oxygen and pressure, rejecting non-conforming containers in real time.

A LIGHTHOUSE scientist operating the Illuminator

Illuminator

The Illuminator Headspace Inspection System delivers automated, 100% inspection of headspace oxygen, moisture, and carbon dioxide concentrations for process development, filling line and freeze dryer qualification, vacuum maintenance and automated media fill inspection.

Get in touch with Steven

Do you have questions about our services or need expert advice for your project? Our dedicated team is here to help. Contact us today to learn how we can support your specific needs.

Steven

Steven de Vries

CCIT Expert Manager

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