Ensure Sterile Products with Non-Destructive Headspace Analysis

The FMS-Carbon Dioxide Headspace Analyzer enables the rapid non-destructive analysis of headspace carbon dioxide in sealed parenteral containers. Applications include container closure integrity testing and automated inspection of media fill containers.
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Analyst using a LIGHTHOUSE laser-based headspace analyser
A LIGHTHOUSE scientist preparing samples for headspace analysis

Verify container closure integrity with a single method throughout your product life-cycle

  • Use carbon dioxide as a high-sensitivity tracer gas, with samples conditioned in a pressurized CCI Test Vessel prior to measurement.
  • The only technique that can detect a loss in CCI occuring during dry ice storage and shipment
  • Non-destructive and quantitative headspace measurement — no product is sacrificed to confirm integrity
  • Suitable for syringes, autoinjectors, ampoules, vials, and bottles from 6mm to 86mm outer diameter
  • Works across clear and amber, glass and plastic containers, and liquid, powder, or freeze-dried products
  • Delivers results in seconds, supporting testing from development through routine QC
LIGHTHOUSE headspace analyzer

From CCIT to automated media fill inspection, use headspace analysis to detect microbial growth

  • Apply the same non-destructive measurement to detect microbial growth in media-filled vials
  • Supports bi-annual APS inspection with objective, instrument-based data
  • Calibrated against NIST-certified carbon dioxide standards for verified accuracy
  • 21 CFR Part 11 and Annex 11 compliant software, with a full validation package included

Why choose LIGHTHOUSE?

  • Supports CCIT strategies aligned with USP <1207> & EU GMP Annex 1
  • Patented laser absorption technology, originally developed with funding from the FDA
  • Custom change parts hold each sample in a consistent position for repeatable measurement across container types and sizes
  • Compact benchtop footprint (30.5 x 30.5 x 29.2 cm) fits directly into existing lab or at-line workflows
  • Easy-to-use hardware and software require minimal operator training
  • LIGHTHOUSE is the industry leader in laser-based headspace analysis

FMS-Carbon Dioxide Headspace Analyzer

FMS-Carbon Dioxide Headspace Analyzer

FMS-Carbon Dioxide

SPECIFICATIONS

Required Headspace
3mm
Measurement Range
0 to 1 atm (0 to 760 torr)
Product Types
liquid, powders, freeze-dried
Container Closure Systems
Syringes, autoinjectors, ampoules, vials and bottles
Configuration Sizes
6.85mm to 86mm outer diameter of container closure system
Software
21 CFR Part 11 and Annex 11 compliant
Container closure system material
tubing, molded and plastics
Color Types
clear and amber

Trusted by the Pharmaceutical Industry

  • More than 30 years of experience in laser-based headspace analysis
  • Used by all of the top 10 global pharmaceutical companies
  • GMP certified services aligned with global regulatory expectations

Our other benchtop instruments

LIGHTHOUSE Headspace Moisture and Pressure Analyzer

FMS-Moisture/Pressure

Lost vacuum and moisture ingress after freeze drying threaten product stability, yet many methods can't measure these headspace conditions directly. The FMS-Moisture/Pressure Headspace Analyzer measures moisture and total pressure simultaneously and non-destructively, straight through the container wall.

FMS-Oxygen Headspace Analyzer with NIST traceable standards from LIGHTHOUSE

FMS-Oxygen

The FMS-Oxygen Analyzer enables precise, non-invasive oxygen analysis in sealed containers — ideal for pharma QC, process validation, and container closure integrity testing (CCIT).

LIGHTHOUSE non-destructive water activity analyzer

FMS-Water Activity

Reactive moisture drives degradation, caking, and stability failures in solid dosage and lyophilized product, yet Karl Fischer titration and loss on drying destroy the very samples you need to monitor over time. The FMS-Water Activity Analyzer measures water activity non-destructively, straight through the container.

Get in touch with Steven

Do you have questions about our services or need expert advice for your project? Our dedicated team is here to help. Contact us today to learn how we can support your specific needs.

Steven

Steven de Vries

CCIT Expert Manager

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